ER collet sizes, dimensions and how to pick the right one
A free reference for anyone running ER collets on a CNC router, mill or lathe — every size from ER8 to ER50, with the numbers you actually need before you order.
- Full ER dimension chart (ER8–ER50) — body Ø, length, clamping range, collapse range
- ER nut thread chart — which thread fits your holder, and why there are two
- R8 collets — drawbar thread, size sets, the 1/2" ceiling
- Morse taper dimensions — MT0–MT7, and MTA vs MTB
- SK collets — the high-grip series, and why “SK” also means a holder taper
- OZ collets — DIN 6388 dimensions and the slot geometry difference
- DC / SDC rear-pull collets — no nut, no collapse range
- NT30 chucks — drawbar threads, and why NT has no pull stud
Browse by system
Collets
ER collets
The default on CNC routers and mills. Eight series from ER8 to ER50, each covering about 1 mm of shank range.
R8
Bridgeport-type knee mills. One size per collet, drawn in from the top of the head with a drawbar.
C power collets
Straight-shank, heavy grip, no collapse range. The answer when a cutter keeps pulling out of an ER.
SK collets
The high-grip series: SK6 to SK25. Longer body and steeper angle than ER, and it needs its own chuck.
OZ collets
DIN 6388 heavy-duty series, OZ16 to OZ50. Slots run from one end only, so it clamps tangentially.
DC / SDC rear-pull collets
No front nut — drawn in from the back. Slimmest nose of any system, and no collapse range at all.
5C collets
The American lathe-workpiece standard. Capacity, threads, and the Hardinge trap that catches buyers out.
TG collets
TG38 to TG200. A 4° seat angle and more slots than ER, so it grips harder — and the nut costs you pocket reach.
Tapping collets
Why a plain ER collet lets a tap slip on reversal, and what the square drive in an ERT collet actually locks.
Tool holders
Tool holder tapers
BT, CAT, SK and NT compared — same taper, different flange, keys and retention. Plus FMB face mill arbors.
HSK holders
Hollow taper, 1:10 ratio, contact on the taper and the flange face at once. HSK-A to HSK-A125.
NT30 chucks
DIN 2080 manual-change holders. The three drawbar thread families, and why NT has no pull stud.
Morse taper
MT0–MT7 dimensions, how to identify a size from one measurement, and why MTA and MTB are not interchangeable.
Pull studs
BT, CAT and Mazak retention knobs, and why one taper has several different studs.
Shrink-fit holders
No collet and no nut — heat, drop, cool. The slimmest nose on this site, and h6 shanks are not optional.
Hydraulic chucks
Oil pressure squeezes a sleeve 360° around the shank. Best damping here, and less torque than you'd expect.
End mill holders
Weldon flat dimensions, the 3/4" threshold where set-screw retention stops being optional, and power milling chucks.
Jacobs taper / JT
JT0 to JT33 for drill chuck arbors. The numbers are not in size order, and the taper angle changes between sizes.
Extensions
Extension rods & long chucks
Overhang follows a cube law: halve it and the tool gets eight times stiffer. How to spend reach deliberately.
Accessories
Nuts, spanners & torque
ER nut torque by size and by bore band, which spanner fits which nut, and the fitting order that prevents pull-out.
What an ER collet is
An ER collet is a split sleeve that is squeezed by a tapered nut so it grips a round shank — end mills, drills, reamers, taps. It is defined by DIN 6499 (now also ISO 15488), which is why a collet from one maker will physically fit a holder from another.
The system is popular for three reasons: one holder accepts a wide range of shank sizes, the grip is concentric enough for real cutting, and changing a tool takes seconds with a hook spanner.
The quick answer: which ER size do I need?
Collet size is set by the largest shank you will ever clamp. Don't size to what you use most often — once you own a 20 mm end mill, an ER20 holder cannot hold it.
| Collet | Max tool Ø (mm) | Body Ø (mm) | Length (mm) | Typically found on |
|---|---|---|---|---|
| ER8 | 5 | 8.45 | 13.5 | Engraving spindles, small DC motors |
| ER11 | 7 | 11.5 | 18.0 | 3018 / small hobby routers, PCB mills |
| ER16 | 10 | 17.0 | 27.5 | Bench mills, small ATC spindles |
| ER20 | 13 | 21.0 | 31.5 | 6040 routers, 1.5 kW air-cooled spindles |
| ER25 | 16 | 26.0 | 34.0 | 2.2 kW water-cooled spindles, most DIY builds |
| ER32 | 20 | 33.0 | 40.0 | ISO20 / BT30 tool holders, larger routers |
| ER40 | 26 | 41.0 | 46.0 | Vertical machining centres |
| ER50 | 34 | 52.0 | 60.0 | Heavy roughing, large lathes |
Body Ø figures are the nominal external diameter of the collet body. Sources agree within rounding; see the source note on the full chart.
Two things people get wrong before they buy
1. The nut is not optional
The collet is useless without a nut whose thread matches the holder — and the same ER number can exist with two different threads. Check the nut chart before ordering either part.
2. One collet = one size
A collet only grips about 1 mm below its nominal size (0.5 mm on ER8/ER11). It is not a drill chuck. If you clamp outside that window you get runout, slipping, and eventually a ruined shank.
Shop the sizes covered here
The most commonly lost and replaced sizes, plus complete metric sets: