COLLETTOOL Collet & tool-holder dimensions, threads and tolerances

ER collet sizes, dimensions and how to pick the right one

A free reference for anyone running ER collets on a CNC router, mill or lathe — every size from ER8 to ER50, with the numbers you actually need before you order.

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Collets

ER collets

The default on CNC routers and mills. Eight series from ER8 to ER50, each covering about 1 mm of shank range.

Nut threads · Spanners

R8

Bridgeport-type knee mills. One size per collet, drawn in from the top of the head with a drawbar.

C power collets

Straight-shank, heavy grip, no collapse range. The answer when a cutter keeps pulling out of an ER.

SK collets

The high-grip series: SK6 to SK25. Longer body and steeper angle than ER, and it needs its own chuck.

OZ collets

DIN 6388 heavy-duty series, OZ16 to OZ50. Slots run from one end only, so it clamps tangentially.

DC / SDC rear-pull collets

No front nut — drawn in from the back. Slimmest nose of any system, and no collapse range at all.

5C collets

The American lathe-workpiece standard. Capacity, threads, and the Hardinge trap that catches buyers out.

TG collets

TG38 to TG200. A 4° seat angle and more slots than ER, so it grips harder — and the nut costs you pocket reach.

Tapping collets

Why a plain ER collet lets a tap slip on reversal, and what the square drive in an ERT collet actually locks.

Tool holders

Tool holder tapers

BT, CAT, SK and NT compared — same taper, different flange, keys and retention. Plus FMB face mill arbors.

Pull stud dimensions

HSK holders

Hollow taper, 1:10 ratio, contact on the taper and the flange face at once. HSK-A to HSK-A125.

NT30 chucks

DIN 2080 manual-change holders. The three drawbar thread families, and why NT has no pull stud.

Morse taper

MT0–MT7 dimensions, how to identify a size from one measurement, and why MTA and MTB are not interchangeable.

Pull studs

BT, CAT and Mazak retention knobs, and why one taper has several different studs.

Shrink-fit holders

No collet and no nut — heat, drop, cool. The slimmest nose on this site, and h6 shanks are not optional.

Hydraulic chucks

Oil pressure squeezes a sleeve 360° around the shank. Best damping here, and less torque than you'd expect.

End mill holders

Weldon flat dimensions, the 3/4" threshold where set-screw retention stops being optional, and power milling chucks.

Jacobs taper / JT

JT0 to JT33 for drill chuck arbors. The numbers are not in size order, and the taper angle changes between sizes.

Extensions

Extension rods & long chucks

Overhang follows a cube law: halve it and the tool gets eight times stiffer. How to spend reach deliberately.

Accessories

Nuts, spanners & torque

ER nut torque by size and by bore band, which spanner fits which nut, and the fitting order that prevents pull-out.

Torque chart · Sealed collets

What an ER collet is

An ER collet is a split sleeve that is squeezed by a tapered nut so it grips a round shank — end mills, drills, reamers, taps. It is defined by DIN 6499 (now also ISO 15488), which is why a collet from one maker will physically fit a holder from another.

The system is popular for three reasons: one holder accepts a wide range of shank sizes, the grip is concentric enough for real cutting, and changing a tool takes seconds with a hook spanner.

The quick answer: which ER size do I need?

Collet size is set by the largest shank you will ever clamp. Don't size to what you use most often — once you own a 20 mm end mill, an ER20 holder cannot hold it.

ColletMax tool Ø (mm)Body Ø (mm)Length (mm)Typically found on
ER858.4513.5Engraving spindles, small DC motors
ER11711.518.03018 / small hobby routers, PCB mills
ER161017.027.5Bench mills, small ATC spindles
ER201321.031.56040 routers, 1.5 kW air-cooled spindles
ER251626.034.02.2 kW water-cooled spindles, most DIY builds
ER322033.040.0ISO20 / BT30 tool holders, larger routers
ER402641.046.0Vertical machining centres
ER503452.060.0Heavy roughing, large lathes

Body Ø figures are the nominal external diameter of the collet body. Sources agree within rounding; see the source note on the full chart.

Two things people get wrong before they buy

1. The nut is not optional

The collet is useless without a nut whose thread matches the holder — and the same ER number can exist with two different threads. Check the nut chart before ordering either part.

2. One collet = one size

A collet only grips about 1 mm below its nominal size (0.5 mm on ER8/ER11). It is not a drill chuck. If you clamp outside that window you get runout, slipping, and eventually a ruined shank.

Shop the sizes covered here

The most commonly lost and replaced sizes, plus complete metric sets:

ER20 — typical 6040 router spindles

ER25 — typical 2.2 kW water-cooled spindles

Complete metric sets