Tool holder tapers: BT, CAT, SK and NT compared
BT40 and CAT40 have the same taper angle and the same gauge diameter. They are still not interchangeable — and the reason is the part most people never look at.
Taper sizes and gauge diameters
The number in the designation does not directly give a diameter, which surprises everyone once. The gauge diameter is standardised per size:
| Taper size | Gauge diameter (mm) | Gauge diameter (in) | Typical machines |
|---|---|---|---|
| 30 | 31.75 | 1.250 | Small VMCs, drill-tap centres, Robodrill class |
| 35 | 38.10 | 1.500 | Less common intermediate size |
| 40 | 44.45 | 1.750 | The default VMC size worldwide |
| 45 | 57.15 | 2.250 | Heavier 40-class machines |
| 50 | 69.85 | 2.750 | Large VMCs and horizontal machining centres |
| 60 | 107.95 | 4.250 | Heavy horizontal boring mills |
BT — MAS 403 / JIS B 6339
The Japanese standard, and the one you'll see most often on Asian machines. Symmetric flange, metric retention knob.
| Size | Gauge Ø (mm) | Flange Ø (mm) | Shank length (mm) | Retention thread |
|---|---|---|---|---|
| BT30 | 31.75 | 46.0 | 48.4 | M12 |
| BT35 | 38.10 | 53.0 | 56.4 | M12 |
| BT40 | 44.45 | 63.0 | 65.4 | M16 |
| BT45 | 57.15 | 85.0 | 82.8 | M20 |
| BT50 | 69.85 | 100.0 | 101.8 | M24 |
| BT60 | 107.95 | 155.0 | 161.8 | M30 |
CAT / V-flange — ASME B5.50
The American standard. Same taper and gauge diameters as BT, imperial retention thread, and a different drive-slot layout.
| Size | Gauge Ø (mm) | Flange Ø (mm) | Shank length (mm) | Retention thread |
|---|---|---|---|---|
| CAT30 | 31.75 | 46.02 | 47.63 | M12 |
| CAT40 | 44.45 | 63.55 | 68.25 | M16 |
| CAT45 | 57.15 | 82.55 | 82.70 | M20 |
| CAT50 | 69.85 | 98.42 | 101.75 | M24 |
Retention knob threads are listed here as the metric sizes used on the knob itself; the drawbar thread on a CAT40 spindle is commonly 5/8"-11 UNC. Confirm which thread you are actually measuring before ordering.
SK / ISO — DIN 69871 & ISO 7388
The German standard, frequently written SK40, ISO40 or DIN 69871 interchangeably in catalogues. Same 7:24 taper and the same gauge diameters again; the flange form and retention-knob standard (DIN 69872) differ from both BT and CAT. If you are buying for a European machine, this is usually the one you need.
NT — JIS national taper (DIN 2080 pattern)
The older, simpler pattern: asymmetric, key-driven, and intended for manual tool change — there is no ATC-friendly flange because there's no automatic changer involved. Common on conventional milling machines and on older Japanese equipment.
| Size | Gauge Ø (mm) | Overall length (mm) | Drawbar thread | Whitworth alternative |
|---|---|---|---|---|
| NT30 | 31.75 | 70 | M12 | W 1/2 |
| NT40 | 44.45 | 95 | M16 | W 5/8 |
| NT50 | 69.85 | 130 | M24 | W 1 |
| NT60 | 107.95 | 210 | M30 | W 1¼ |
Identifying your spindle in two minutes
- Read the drawbar thread. On a #40 machine, an
M16 × 2.0thread points to BT-40; a5/8"-11 UNCthread points to CAT-40. This is the fastest test. - Count and measure the drive slots. Two slots about 16.3 mm wide, 180° apart = CAT-40. Four slots about 10 mm wide, 90° apart = BT-40. No slots on the flange, just a keyway in the bore = an NT-style tang-driven spindle.
- Measure the gauge diameter at the mouth of the taper to confirm the size class: 44.45 mm is a 40 taper, 69.85 mm is a 50.
Used machines occasionally turn up with a mix — a BT-style drive key pattern combined with an imperial drawbar. Trust the thread you measure, not the badge on the machine.
FMB face mill arbors
FMB is not a taper — it's the arbor that carries a face mill cutter, and it's specified by the pilot bore in millimetres. The number after FMB is that bore: 16, 22, 27, 32 or 40.
| Model | d (mm) | D (mm) | L (mm) | Locking screw |
|---|---|---|---|---|
| SK40-FMB16 | 16 | 38 | 45 | M8 |
| SK40-FMB22 | 22 | 48 | 45 | M10 |
| SK40-FMB27 | 27 | 58 | 50 | M12 |
| SK40-FMB32 | 32 | 78 | 55 | M16 |
| SK40-FMB40 | 40 | 88 | 55 | M20 |
| NT40-FMB40 | 40 | 88 | 30 | M20 |
| NT50-FMB32 | 32 | 78 | 40 | M16 |
| NT50-FMB40 | 40 | 88 | 40 | M20 |
The pilot bore has to match the cutter's mounting hole exactly. An arbor that is one size out will either not clamp or will leave the cutter off-centre, which shows up immediately as vibration and a poor finish.
Extension holders and extension rods
Extension holders and collet-chuck extensions exist in all of these shank forms and solve one problem: reaching into a deep pocket or cavity that the standard holder can't get to.
- Rigidity drops fast with overhang. Every extra millimetre of extension costs you stiffness, and the practical result is chatter long before it's a measurable accuracy problem.
- Use the shortest extension that reaches. Buying one long "just in case" extension and using it for everything is the usual mistake.
- An extension plus a long collet is worse than either alone. If you need reach, prefer a slim extended-nose collet chuck over stacking an extension rod onto a standard holder.
We deliberately don't publish deflection figures here — they depend entirely on the holder's own geometry and material. The guidance above is qualitative and safe; a specific number without that context would be misleading.
Not covered: HSK
HSK is a different system entirely — a 1:10 hollow shank with internal clamping and no retention knob, designed for high spindle speeds. It shares nothing with the 7:24 family above and is out of scope for this page.
Holders, arbors and extensions
Taper identifier
Found an unmarked arbor? Measure the two ends and the length between them and the identifier shortlists Morse, Jacobs, 7:24 and R8.